JohnT8 ... And all of the other plumbers I have ever seen or payed to install a non cast iron tub/shower base. Tiling a shower floor is an advanced-level installation project. Set the shower base making sure it bottoms out level… Tell the difference between mortar and grout? Start by applying a 1 1 ⁄ 2 in (3.8 cm) thick border around the edges and slope the mortar toward the drain. I feel much better about it and am glad I did it. SLIMLINE SHOWER BASE manual Ver 5 Rev 158 07/2017 6. Low areas on a surface can be built up with thinset mortar mixed with an additional aggregate of very coarse sand a few days before tile is laid. 1. - Establish that the drain is tight by filling the shower pan up to the top. Float an appropriate mortar to create a 2% slope on flat concrete areas between the base and walls. mortar The shower base must be installed level and flush with the concrete slab. Although fiberglass is strong, it can crack over time. - Plug the drain with a test plug, which plugs weep holes and the drain, fill the shower pan and check periodically. I mixed it according to the directions (3 Gallons of water per 50Lb bag). Some shower bases require a cement bed to provide proper support of the shower base floor and to facilitate drainage. Protect the interior surface of the shower base during installation by using thick cardboard or a packing quilt. Shower base installation: screws through the flange, or not? The floor joists run perpendicular to the level and then there is 1x8s on top of the joists and then I just put down a sheet of 3/4" ply and noticed how out of level it is. Having the preformed shower base set in mortar is preferred because the weight of people who use the shower may cause the base to flex and cracks form between the base and wall panels. Tip #5: Make pebble stone sheets tight Scrape the screed back to the level of the wedges with a flat piece of wood. If you want to fit the shower base directly over the concrete floor, without installing tiles, you should also make sure the surface is perfectly level and even. Then position mounds of mortar on the marks. Getting the base level is critical for good drainage. Place the wedges back into position. Apply thinset mortar to the floor within your pencil lines. What kind of mortar under a shower base? Mortar seems to be the way to go under the shower pan. Take your time. I placed my MTI acrylic shower base into a bed of concrete -it made the base feel very secure and very solid (i.e. This can transfer to pebble stones and cause them to discolor over time. Two different sizes may be needed. They had a product that could be applied directly over the 4 to 1. It did not come with a felt pad. 3) Now mix up some sand mortar mix for the base. The key to a successful installation lies in the use of a chlorinated polyethylene (CPE) or PVC membrane, tough but flexible plastics that form the pan of the enclosure and make the floor waterproof. Premixed thinset mortar is available at most home improvement and hardware stores. When a concrete shower base leaks, it's time to survey the situation to determine the level of repair needed. Installing a Leakproof Shower Pan – A thick mortar bed over a vinyl membrane makes a sturdy base for tile, but it pays to test for leaks. Shower base set in mortar; Author: Anonymous User I set my shower base in mortar, [skydrive.live.com] and it is level, I followed the instructions that came with the base and kept the mortar back 2 inches from the edges and 2 inches from the drain hole.There is a slight gap to the left where the stepover part is supposed to be flush with the subfloor. Dry-Fit the Shower Base Set the shower base into place to gauge what changes may need to be made to the drain. Over the membrane, a mortar … I set my leveling shims first and tape them in place, then mix the mortar & make some piles so it squishes somewhat uniformly. shower base into the positio with the n drain assembly sliding over the PVC waste pipe. The pencil mark on the wood is the top of the recess that the shower base will fit snugly into. Placing the Mortar Place onto the shower base surface taking care to not penetrate the water proofing. Linear Drains for Custom Showers – These sleek drains open shower-design possibilities, but at a cost. Check the levelness of the floor prior to the installation of the pan, using a carpenter's level. If you need to float mortar onto the base, first apply one coat of Tank/10 to the base for better adhesion of the mortar. Most installers recommend putting a bed of mortar down for the shower base to sit on. Thought I would let you know, I talked to the manufacture of the 4 to 1 mortar I used. It’s much easier to address leaks in your shower pan before the tile goes down. 0. If it's a tiled bottom, the project just got bigger. I use a straight board cut to the width of the shower. Place cardboard or another material into the shower pan base to protect its surface. I have used the same mortar we use for setting concrete block with no issues. This will create the natural run-off for the shower base. Tip #4: Use white thin-set mortar Gray thin-set mortar has color and pigment in it. The instructions (Sterling Ensemble) say felt pad or 1-2" mortar. Do NOT use mortar or cement, as these will cure too quickly for most do-it-yourselfers. I am putting in a new shower pan and the floor is almost an inch out of level in 36 inches. Simply continue to do this around the entire outside perimeter of your shower keeping all the edges level with your line. But I still think it is an inexpensive way to make a super solid base and level the unit all in one stroke. Level the shower base on all four edges, shimming where needed. Mark the lip where it abuts studs. Premixed mortar will also be the quickest, hassle-free route to leveling your shower floor. 2. However, some shower pans aren't rigid and require a solid mortar base (see References 4, paragraph 9). Author: toddguy99 (MI) I'm doing a new acrylic shower base install over a new, 98% level OSB subfloor. Mortar/crete for fiberglass shower base? 5 . Some people have asked me why I have a hole in one of my 2 x 4’s. Use a hammer and chisel or a handsaw to cut away the wood to make 10mm recesses for the shower base. This should be be done if you want to put a mosaic insert of thin glass tile (1/8 inch) between thicker architectural tiles like 3/8 inch stone and ceramic and still have a flush surface. It is inexpensive. Thinset mortar is the best choice for your shower. The material is lighter than concrete, so floors may not need reinforcement. Measure, cut and cement the final tailpiece to the P-trap. Mix thinset mortar with the drill and paddle. Yes! If the area isn’t, w recommend you to pour layer of self-leveling compound or mortar. 1. Leave the thickness of the tile between the top of the bedding and the tile trim or water grid to allow a flush surface when tiling. Then using a flat trowel, spread the screed across the entire shower base to cover the glue and wedges. If you want to install your own shower, whether it is tiled or a shower pan, you will need a cement shower base. If your shower base manufacturer recommends a cement bed, you should install one to avoid any complications down the road. A mortared shower pan allows you to custom-fit a shower enclosure. This results in a base that still is operable but is more susceptible to flexing. So, it is a good idea to break down the project into several stages and then spread out the stages according to your experience, physical ability and skill level. It should be sand mix, and a plastic sheeting so the shower base does not adhere to the sand mix. Check the surface to make sure it is perfectly level, using a hand level. Flexing can be minimized or eliminated if a thin or poorly braced shower pan is re-installed in a mortar bed. I am refinishing a shower and poured the shower pan using CustomFloat Bedding Mortar several days ago. jt8 - Test for a full 24 hours. Position the shower base in the area, placing it onto the adhesive or mortar, and press firmly in place. Adjust the shower pan until it is level in all directions. Furthermore, use Schluter’s ALL-SET to maintain the Schluter KERDI shower kit warranty. Thus, use white thin-set mortar to prevent this from happening. Any insubstantial shower pan that rests directly on the subfloor is likely to flex underfoot. Mix more mortar and follow the same process as before. Take measurements from the back wall and sidewalls, then write them down so you can line the drain up. If the floor is not level, however, a cement bed will help provide a better installation. Lay the shower base on the floor and outline its height on all of the wood that it leans up against. It will be necessary to push the shower base until the top of the tile flange aligns with the marks drawn on the studs and the front edge is contacting the rough floor along the entire length of the shower base. And of course, make sure you make straight lines all around your base, at least, 1 1/2 thick at the base tapering down to the drain. So all the rigidity of the base is relying on the mortar leveling bed, that's why I'm not sure about compromising any bond between the mortar and plywood, but also not sure about laying a mortar directly on the plywood and having it absorb the moisture. Fiberglass shower pans can allow a handy person with plumbing skills to install one without a contractor. Secondly, do you need mortar under shower base? Apply another layer of mortar on top of the shower liner and let it dry. Can I use more sand topping mortar to level the slope of a shower pan? SLIMLINE SHOWER BASE SHOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS IMPORTANT ... Level base in two directions Mortar Fig. The project can be simplified by using a pre-made shower base such as MAPEI Shower Base in order to create the slope. I came home from work, removed the shower pan, applied the new mortar, re-applied shower pan which is practically dead on level now. Remove the shower base. Ensure that the base is level in all directions. once the concrete had become hard). Now, I followed the acrylic base manufacturer's suggestion of covering the wet bed of concrete with a sheet of 6-mil polyethylene (vapor barrier) sheet just before placing the shower base on top. Dry-fit the shower pan into place and mark the outline of the pan onto the floor, using a pencil. Is it common to build a mortar pan shower with no waterproof membrane? The cement shower base provides a stable, solid, and water resistant barrier between the shower and your wood flooring. The go-to product for mud beds is Sakrete Sand Mix Topping and Bedding Mix.Available at most major retail home improvement outlets, this is a high strength (5000 psi cured) mix that is capable of everywhere from ½” to 2” in thickness.This makes it a perfect product for shower bed installations but it’s also great for things like exterior patio floor beds (bricks, pavers, tiles). Everything looked fine, however when walked on the pan yesterday the mortar cracked from the wall to the drain in a few places. By utilizing the 2 x 4 with the laser or the drawn line you can be certain that the floor is level all the way around (Figure 6). Don't be persuaded into getting cheaper mortars, such as brick mortar, that could lead to mildew or mold. You are just creating a firm base to support the shower pan, unless it has supports under it (not common).

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